Major System Category: Interior
Task: Install rear window
Parts: Cockpit Rear Window and helpers
Prerequisite Tasks: Cockpit Rear Window
Additional Costs: N/A
Time Requirement: 30 minutes
Date Started: April 25, 2015
Date Completed: April 25, 2015
This is a very quick task with one slight catch. You need three hands. I know some of you are saying, "Well you're a ninja something or other, use your foot." Even Ninjas run into problems from time to time. Of course, I have resources very few builders can claim - grand kids! In this case, Ethan and Zachary. So now I have six hands and and people short enough to easily fit inside the cockpit.
The problem is to install the window here. As you can see there is a lot going on here, and not much room. This is taken from the rear of the car through the engine bay to the front. |
Installing the rear window is really a very big step in working out the rest of the interior. I found I needed to know exactly where this fit inside the car and I have done numerous measurements from the back window as I worked on the overhead console and NACA wing vents.
Everyone piled into the car. I had the doors on the car to make sure no one fell out. |
Because the window is installed in the window frame, there is no easy way to reach a hand around the car and hold the nut and bolt for the frame, plus hold the frame up. My solution was to recruit helpers (this did involve a trip to Sonic and some ice cream).
Zachary on the driver's side as the lift goes up. |
There goes Ethan on the passenger side. |
With helpers, the rear cockpit window was easily installed and secured in less than 30 minutes. I raised the car on the lift and clambered up a ladder into the engine bay. The kids had a blast.
Rear window taken from the driver's side. You can see some wires coming through the top of the frame. These have to be threaded at the time of installation. |
Same view from the passenger side. The wires come from the second power cell installed in the engine bay. |
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